SMED
Single Minute Exchange of Die - Minimize Setup Times
SMED (Single Minute Exchange of Die) systematically optimizes setup and changeover processes with the goal of significantly reducing downtime. Through the structured analysis of internal and external setup steps, processes are simplified, standardized and accelerated. The tool increases equipment availability, increases flexibility in production and creates the basis for smaller batch sizes with stable performance.
Benefits of SMED
Reduce setup times by up to 50%
Significantly increase machine utilization
Increase flexibility in product changes
Minimize inventory and batch sizes
Increase production capacity without investment
The 4 Steps of SMED Method
Systematic approach to setup time reduction
Current State Analysis
Recording and documentation of the current setup process
Separation
Distinction between internal and external setup activities
Conversion
Convert internal activities to external
Optimization
Optimize and standardize all remaining activities
SMED Tools and Methods
Setup Time Analysis
Detailed recording and analysis of all setup processes
Internal/External Separation
Clear distinction between internal and external setup activities
Quick Change Systems
Implementation of quick clamps and standardization
Time Recording
Precise measurement and documentation of setup times
Target Tracking
Tracking progress against defined targets
Continuous Improvement
Systematic reduction through PDCA cycles
Get Started with SMED
Reduce your setup times and increase productivity with our experienced Lean experts.
Contact
Let's talk about your goals
We look forward to your message and will get back to you promptly.
Address
Lean Placement
Hubert Plattmann
Hermann-Jacobs-Straße 1
33142 Büren, Germany