PPA & LBA

Process Productivity Analysis
& Line Balance Analysis

Employee and machine potentials

Analyze, Recognize, Utilize!

With our tool for productivity and line balance analyses, you get real-time insights into the performance of systems and workstations, reliably identify causes of downtime and use insights for sustainable productivity increases - for both manual workstations and automated production lines/systems.

PPA Demo Version
Real-time Analysis
Explained in 2 minutes

Developed for efficiency.
Made for results.

Lean Placement Video
Discover Lean Placement
2:30 min
1

Integrate over 100 data sources

2

Create custom dashboards

3

Display live data on any device

4

Adapt at any time

New at the Motek: Process Productivity Analysis

Process Productivity Analysis - Motek
Process Productivity Analysis - Motek

IDENTIFY PROMOTE AND USE

SYSTEM POTENTIALS!

Diverse applications of our customers have led us to develop hardware and software tools to analyze causes of downtime.

Einrichtung mit Hard- & Software

Setup with Hardware & Software

The productivity analysis has already been implemented in various fully and partially automated systems as well as at manual workstations. The consistent recording of technical and organizational causes of downtime leads to efficient shopfloor management.

Actions to eliminate downtime can then be implemented and will lead to a lasting increase of productivity. We developed our productivity analysis tool so that equipment and workplace data can be recorded temporarily or even on an ongoing basis.

  • Application in the international pharmaceutical industry
  • Application in the packaging department
  • Simple, consistent recording
  • Real-time analysis for efficient shopfloor management
  • Temporary setup in all production areas

Due to the easy setup, our hardware and software are also suited for the start-up of special machinery, especially during the launch phase.

PPA & LBA in Practice

Measures to eliminate downtime can then be implemented and will lead to a lasting increase in productivity. We have developed our productivity analysis tool so that equipment and workplace data can be recorded both temporarily and on a permanent basis.

Einrichtung mit Hard- & Software

Application in the international pharmaceutical industry

The PPA has already been successfully implemented in various pharmaceutical production environments.

Echtzeitanalyse

Application in the packaging department

Our productivity analysis is also used in packaging departments and supports the optimization of processes.

Einfache, konsistente Erfassung

Simple, consistent recording

Echtzeitanalyse für effizientes Shopfloor-Management

Real-time analysis for efficient shopfloor management

Due to the easy installation, our hardware and software are also suitable for the commissioning of special machinery, especially during the launch phase.

Inbetriebnahme von Sondermaschinen

Temporary setup in all production areas

Patented Tools for PPA & LBA

Increase productivity through the use of the most modern patented tools, combined with a fully customized digital shopfloor management system designed specifically for your needs.

Patentierte Tools für PPA & LBA

Real-time Analysis

Efficient shopfloor management through immediate insights into production data.

Documentation & Analysis

Recording of daily downtime, monthly summary, shift comparisons.

Flexible Deployment

Temporary or permanent installation in all production areas.

Industry 4.0

Digital communication, networking of business and production processes.

Benefits of PPA/LBA

Fast decision-making when detecting deviations
Temporary setup to address current problems
Identification of potentials in manufacturing processes
Transparent and user-friendly interface
Interface to Microsoft Office applications
Visualization of production metrics
Customer-specific data analysis
Adaptation to customer requirements
Data basis for Six Sigma analyses
Integration into internal network
Easy and fast installation

Documentation & Analysis

Erfassung täglicher Stillstände

Logging of daily downtime

Monatliche Datenzusammenfassung

Monthly summary of data

Schichtvergleich im Linienteam

Line team shift comparison

Stillstandsursachen

Causes of downtime

On the way to Industry 4.0

  • Digital and interactive communication in production and supporting areas
  • Information exchange via email, text messages and apps (smartphone)
  • Interface to Bosch Rexroth communication platform ActiveCockpit
  • Dialog between employees, machine and product
  • Networking of business and production processes
  • Current and consistent production metrics
Schedule a Demo
Industrie 4.0

Contact

Let's talk about your goals

We look forward to your message and will get back to you promptly.

Address

Lean Placement

Hubert Plattmann

Hermann-Jacobs-Straße 1

33142 Büren, Germany